About this time last year, I decided to try and build a strat. And before I had a workshop set up (which is a bit of a challenge in an apartment anyway). I found a few suppliers of after market strat bodies and figured maple necks on aliexpress. On delivery they were unusable crap. The roasted quilted maple necks were stunning but were over cooked and so twisted they rocked on a flat surface.
Because I lived in the mainland, I had the option of sending the necks back and recieved a refund. I kept the bodies because they were remarkably lightweight and one piece. I also found a place away from Aliexpress that made necks and they could also accommodate custom requests. They sent a sample strat neck which looked good so I ordered two necks both with 44mm wide nuts. One had a 57mm heel to match one of the bodies the other had a 56mm heel to fit my Chandler Strat. (Because it has a quilted maple body, I had an aspiration to bring it closer to Valley Arts spec.)
Cut a long story short there was some issue with the alignment of neck pocket vs bridge rout but I modified the bridge rout to allow for the neck angle and got the build sorted. But as I was finishing it off, I discovered the electronics cavity was out of alignment with the neck pocket.
But I finished the build, dressed the neck and plugged it in anyway. Not to flatter myself much but it was simply the best strat I had ever played.
A total revelation.
OK so it had a rough looking body finish (deliberately) but it was very comfortable, had very low string tension and very low, buzz free action, playing was effortless. The Dimarzios gave it a mellow archtop tone on the neck pickup and a nice, thick overdriven tone on the bridge. It was everything I had been hoping for and then a bit more.
All of this made the alignment issue even more irksome than if it had been a dog to play.
The amount of faff and the uncertainty over whether re routing the electronics cavity would result in a final solution or make the problem more complicated lead me to trash the body (both bodies actually) and chalk it up to a learning experience.
More recently I reconnected with the supplier of the necks to see if they could provide a couple of bodies...which they did and the neck pocket was in alignment with the bridge and control cavities. This was very encouraging.
And the neck joint was perfectly tight - it passed the friction test.
I also had them do a bit of drilling for anchor posts on the HSH body just to save me the hassle. One issue I've had here is finding drill bits (and drill presses!) which don't wobble! Everything I have bought so far seems like a factory reject. So the body supplier was set up to do the job more quickly (and cheaply) than me.
I figured I would document the process of two builds here, maybe give some insight into the trials and tribulations of building using Chinese made parts and it might be a pleasant surprise to learn what might be possible.
Build 1 (revision 2): The Mean Machine. (Build objective: Let's just see how many genres we can cover with one instrument and make it look as punk as possible.)
HSH strat, sapele body (1.5kg), flame maple neck with 22 fret ebony fingerboard, Wilkinson VS100C trem, Dimarzio custom humbuckers (Mo Joe and PAF Joe plus no name RWRP single coil), super switch for both humbuckers on in position 3 (pull vol to split humbucker coils) hand made Clapton style mid boost (25dB @ 500Hz, push pull tone to activate), Machinehead locking tuners (Sperzel style), Graphtec nut.
Everything apart from the bridge and Dimarzio pickups was sourced in China (although the pickups are available here).
Build 2: The Scream Machine (Build objective: Tone hunting - let's see how close we can get to Phil Collen).
HSS strat, sapele body (1.4kg), flame maple neck with 22 fret ebony fingerboard, Kahler X trem, Fernandes 401K sustainer kit, Dimarzio Dual Sound bridge hhumbucker (+ pull vol for coil split), super switch for neck and bridge pickups together in position 3, Machinehead locking tuners, Graphtec nut.
Everything apart from the Dimarzio pickup was sourced in China. The body was a special order because it had a side mounted jack and no bridge rout. I needed to rout a cavity in the back for the sustainer PCB (which would interfere with the standard strat output jack) AND a top rout for the kahler bridge.
(NB: I'll edit the above for a link to the build diary for the second build once it's under way.)